Prototype Development Services | Tomorrow Lab

We leverage our elite Prototyping Services to bring together Strategy, Design, and Engineering, simultaneously with user research and supply chain insights to align teams and bring new ideas to life.


We call this Holistic Innovation.

Product Design & Development Process

Our work is structured into three consecutive stages:

Product Innovation

1_ Prototype Innovation

Prototype innovation drives impactful solutions, blending engineering and design. Tomorrow Lab® speeds market readiness with rapid prototyping, minimizing risks and turning concepts into complete products.

Product Development

2_ Product Development

Product development turns prototypes into scalable designs. Tomorrow Lab® uses a phased approach, merging design, engineering, and manufacturing to ensure efficiency and quality.

Pilot Manufacturing

3_ Pilot Manufacturing

Pilot manufacturing bridges prototypes to production. Tomorrow Lab® refines designs, ensures manufacturability, and collaborates with supply chain partners for a smooth transition.

Engagements

We offer a variety of working styles to meet the needs of our Clients. Click on each to learn more.

  • Prototype Innovation

    Idea → Prototype

Holistic innovation integrates engineering disciplines, industrial design, rapid prototyping, and risk-reduction strategies.

  • Discovery Intensive: 2 Weeks
  • Concept Foundation
  • Feature Strategy
  • User Research
  • Design Exploration
  • Innovation Pathways
  • Feasibility Assessment
  • Holistic Innovation Sprint: 6—8 Weeks
  • Industrial Design Exploration
  • User Experience Testing
  • Technology Research & Development
  • Prototyping Iteration
  • Engineering Planning
  • Product Architecture Development
  • Product Development

    Prototype → Product

Phased development integrates expertise, prototyping, testing, and iterative refinement for scalability.

  • Product Design Engineering: 3—6 Months
  • Mechanical Engineering
  • Electrical Engineering
  • Firmware Engineering
  • IoT Network Engineering
  • Software Integration
  • Supply Chain Development
  • R&D Development: Monthly
  • Tier 2 Prototype Loops
  • Test Plan Development
  • Prototype Fabrication
  • Prototype Testing
  • Technical Troubleshooting
  • Analysis & Documentation
  • Pilot Manufacturing

    Product → Pilot

Comprehensive activities for Scale-Up and New Product Introduction (NPI).

  • Design Focus: Monthly
  • Design Iterations
  • Value Engineering
  • Compliance & Safety Research
  • Assembly Process Validation
  • Engineering Documentation Updates
  • Cost Optimization Analysis
  • Supply Chain Focus: Monthly
  • Supply Chain Partner Research
  • Supply Chain Set-Up
  • Program Management
  • Component Sourcing & Sampling
  • Pilot Manufacturing Oversight
  • Quality Assurance Planning

Industries

Tomorrow Lab® works across a broad range of industries, including Consumer Hardware, Industrial IoT, Health & Wellness, Smart Packaging, and Mobility & Transportation.

Capabilities

Tomorrow Lab® is a multidisciplinary team with skills spanning Prototyping, Strategy & Research, Industrial Design & User Experience, Mechanical Engineering, Electrical Engineering, Firmware Engineering, Supply Chain Development, and Manufacturing Engineering.

Tomorrow Lab Services Honeycomb

Hire Us

At Tomorrow Lab®, we partner with companies of all sizes to turn bold product ideas into reality. Ready to start your prototyping journey and see your vision come to life? Let’s make it happen together.